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Nerve Agent Precursor: Thionyl chloride

CA Index Name Thionyl chloride
CAS Registry Number 7719-09-7 RTECS Number XM5150000
EINECS Number
231-748-8 UN Transport Code
1836
ICSC Number
1409
CWC Schedule 3B

 

Warning symbols
Toxic

 

Synonyms:
  • Sulfinyl chloride
  • Sulfinyl dichloride
  • Sulfur chloride oxide
  • Sulfur oxychloride
  • Sulfurous dichloride
  • Sulfurous oxychloride
  • Thionyl dichloride

CHEMICAL AND PHYSICAL PROPERTIES

Structural Formula

A colorless to yellow to red oil, fuming and with a choking odor
Molecular
Formula
SOCl2 Molecular
Weight
118.98
Boiling
Point
76°C Melting
Point
-104.5°C
Vapor
Density
4.1 Liquid
Density
1.638
Vapor pressure 16 kPa at 25°C
Not flammable

 

NFPA Hazard Ratings
FIRE
0
HEALTH
4
REACTIVITY
2

SPECIAL
Reactive with water.

Also refer to 2000 Emergency Response Guidebook (ERG2000) Guide 137.

 


Initial Isolation and Protective Action Distances

 

SMALL RELEASE

(small package/leaking container)

First
ISOLATE
in all directions
Then
PROTECT
persons downwind during
DAY NIGHT
Spill on
Land
30 m
(100 ft)
0.2 km
(0.1 mi)
0.5 km
(0.3 mi)
Spill on
Water
30 m
(100 ft)
0.2 km
(0.1 mi)
1.0 km
(0.6 mi)
 

LARGE RELEASE

(large package/multiple small packages)

First
ISOLATE
in all directions
Then
PROTECT
persons downwind during
DAY NIGHT
Spill on
Land
60 m
(200 ft)
0.5 km
(0.3 mi)
1.1 km
(0.7 mi)
Spill on
Water
335 m
(1100 ft.)

 

3.2 km
(2.0 mi)
7.1 km
(4.4 mi)

Health Hazards

Thionyl chloride is decribed as corrosive. It reacts with water with the release of hydrochloric acid and sulfur dioxide. It can be irritating to mucous membranes and can be damaging to the eyes, mouth, throat and lungs. Skin can be burned and inhalation can cause lung damage and pulmonary edema, which can be fatal. In some cases, ill efects from exposure have been delayed for several hours after exposure. Environmental exposure limits are generally set at 1 ppm (5 mg.m-3) for 15 min.

Risk and Safety Phrases.

INDUSTRIAL/COMMERCIAL USES

Thionyl chloride is a versatile and effective chlorinating agent that can be used in a number of industrial chemical reactions. Despite the health hazards, thionyl chloride is easier to handle than other chlorinating agents and has the advantage of producing gaseous side products, which simplifies processing in industrial chemistry and also leads to high yields of products. The most important of these are the formation of the useful and highly reactive carboxylic acid chlorides, aromatic sulfochlorides and alkyl chlorides. Thionyl chloride also reacts with amines and sulfamic acids with the sulfamyl chloride reaction products from sulfamic acids being important intermediates in the synthesis of some herbicides. Thionyl chloride is also used as the electrolyte in high performance lithium-thionyl chloride batteries.

 

COMMENTS

Thionyl chloride is used in the "di-di" method of manufacturing G-type nerve agents. It is another precursor that can be made from very common or easily made precursors including chlorine and oxides of sulfur.It can also be made in reactions using one of two other listed precursors: sulfur monochloride or sulfur dichloride.

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